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Silicon Nitride-Bonded Silicon Carbide (Si₃N₄-Bonded SiC) Refractory Material
Our Silicon Nitride-Bonded Silicon Carbide (Si₃N₄-Bonded SiC) refractory material is a premium composite refractory, combining the high hardness of silicon carbide (SiC) with the excellent thermal shock resistance of silicon nitride (Si₃N₄). It excels in high-temperature stability, corrosion resistance, and wear resistance, making it ideal for core components of industrial kilns, heat exchangers, and high-temperature processing equipment.
Description
1.Product Overview
This refractory material is manufactured via advanced sintering technology, where silicon nitride (Si₃N₄) acts as a bonding phase to connect silicon carbide (SiC) grains. The unique composite structure solves the brittleness issue of traditional SiC materials while enhancing thermal shock resistance-critical for environments with frequent temperature fluctuations. It is typically supplied in forms like bricks, tubes, or custom-shaped components to fit diverse industrial equipment.
2.Key Features
Extreme High-Temp Performance:Max working temperature up to 1600℃, maintaining structural stability even in long-term high-heat operations (e.g., ceramic kiln firing zones).
Superior Thermal Shock Resistance:Can withstand rapid temperature changes (ΔT ≥ 800℃) without cracking, suitable for equipment that starts/stops frequently.
Strong Corrosion & Wear Resistance:Resists erosion from acidic/alkaline slags, molten metals, and high-speed 气流 (gas flow), extending component service life by 50% vs. ordinary refractories.
Low Thermal Expansion & High Strength:Thermal expansion coefficient as low as 4.5×10⁻⁶/K, minimizing thermal stress; cold crushing strength ≥ 300MPa, bearing heavy loads in kiln structures.
3.Technical Parameters
| Parameter | Specification |
|--------------------------|---------------------|
| Main Composition | SiC (70%-85%), Si₃N₄ (10%-20%) |
| Bulk Density | 2.6-2.8 g/cm³ |
| Apparent Porosity | 8%-12% |
| Max Working Temperature | 1550-1600℃ |
| Cold Crushing Strength | ≥300MPa |
| Thermal Expansion Coefficient (20-1000℃) | 4.2-4.8×10⁻⁶/K |
| Thermal Shock Resistance (ΔT) | ≥800℃ |
| Corrosion Rate (1500℃, 24h) | ≤0.5mm/24h |
4.Application Scenarios
Ceramic & Glass Industry:Kiln furniture (beams, shelves), roller kiln rollers, and glass furnace throat linings-withstanding high heat and glass liquid erosion.
Metallurgy Industry:Blast furnace tuyeres, molten metal flow channels, and heat exchanger components-resisting slag and metal corrosion.
Chemical Industry:High-temperature reactor linings, catalyst supports, and gasification furnace parts-enduring chemical media and high-pressure environments.
5.Service and Support
Customization:Supports custom shapes (bricks, tubes, special-shaped parts) and dimensions (length 50-4000mm, thickness 5-50mm) with MOQ 100 pieces.
Samples & Quality Assurance:Free samples available (customer covers shipping); products comply with ISO 9001 and CE standards, with batch test reports provided.
Lead Time & Packaging:15-20 days for standard orders; packaged in fumigated wooden boxes (50 pieces/box) to prevent damage during shipping.
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